Ref No. ICM
An introduction to Condition Monitoring techniques. 1 day
- Visual inspections
- Performance monitoring
- Vibration monitoring techniques for Rolling Element bearings
O Shock pulse Monitoring O Spike Energy
O Acoustic Emission O Enveloping (Demodulation)
- Vibration monitoring techniques assessing machinery
O Faults O Overall vibration levels
O Spectral Analysis
- Thermography - Use of thermographic cameras
- Oil & Wear Debris Analysis
- Condition monitoring-A system engineering selection
- Maintaining the 'Everlasting' benefits of condition monitoring
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Ref No. ICMP
An introduction to Condition Monitoring (practical). 1 day
- Vibration Monitoring
- Measuring Rolling Element bearing condition using:
O Shock Pulse O Acoustic Emission O Enveloping
- Investigating machinery vibration faults using Spectral Analysis Instrumentation
O Unbalance O Misalignment O Looseness etc
- Thermal monitoring
- The application of Thermographic techniques will be reviewed and assessed. practical demonstration of Thermographic Cameras
- Lubricant analysis
- The application of Wear Debris & Chemical Analysis techniques will be reviewed and assessed
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Ref No. EMS
Adopting Effective Maintenance Strategies.
1 day
- Maintenance Definitions
- Key performance Indicators
- Key results for improving maintenance productivity
- Identifying effective maintenance policies
O Breakdown O Preventative O Predictive
- Maintenance planning
O Guidelines for maintaining plant
O Organising the resource O Formulating a plan
- CMMS (Computerised Maintenance Management Systems)
- An overview of condition monitoring techniques
- Strategies to realign maintenance
O - TPM O - PCM
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Ref No. FFT
Understanding FFT Vibration Analysis.
3 days
- Day 1 - Vibration Theory
- Basic concepts - magnitude & frequency
- Time wave form & FFT spectrum
- Velocity, displacement, acceleration
- Day 2 - Evaluating Machine Condition
- Unbalance, misalignment, looseness
- Bearing condition
- Electrical problems
- Day 3 - Real World Applications
- Case studies
- Practical analysis
- Data interpretation
- Implementing a program
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Ref No. MSM
Maintenance Strategies for Managers & Supervisors. 1 day
- Introduction
- Asset Management
- Making maintenance the income generator
- Measuring maintenance the income generator
- Establishing maintenance strategies, policy and procedures
- Maintenance planning and control
- Condition Monitoring
- Implementation costing
- Managing the function
- Enterprise management systems - A pain or panacea
- The benefits and disadvantages of:
- TPM (Total Productive Maintenance)
- RCM (Reliability Centred Maintnenance)
- RBM (Risk Based Maintenance)
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| Ref No. DTI
An introduction to Shaft Alignment Using Dial Test Indicators. 1 day
- Recognition of the need for correct alignment of rotating machinery and causes of damage resulting from misalignment
- Fault conditions prior to alignment checks
- Indentification of corrections of soft foot, bedplate stablilty, pipework distortion, coupling gap, bearing clearances, concenticity of shafts
- Calculation of alignment corrections
- Correct use of standard equipment
- Angular and offset misalignment correction in one operation
- Alignment between shafts separated by a spacer coupling
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